Bioreactors


Bioreactor, fermenter, fermentator, pilot, pharmaceutical, lab, equipment, cGMP pharma.Overview

The reactor in its broader meaning is a tank which is used in the processing industries. The goal of using a reactor in a production line is to cause a reaction/fermentation. These type of vessels are a key link in most production chains. The most important parameter, set in the very beginning of each project, is the desired stirring and fermentation time of the product, as well as the required temperature of the product. This determines the type of stirring, heat/cold input, duration of the processes and other key parameters of the machine. A typical reactor consist of a tank with an agitator and heating/cooling system(water jacket, tracing heaters-depending on the specification and the requirement of the customers).

Application
 
Inter Engineering 10 designs and manufactures high quality bioreactors and fermentation systems which suit the unique requirements of our customers. A well designed machine helps to increase the production capacity and decrease the overheads of our clients.
Our reactors are designed to be robust, reliable, and in accordance to the hygienic standards in the pharmaceutical industry. Our systems can vary in their type dependent on the product – bio-reactor, fermentator, distiller, polymerizer. crystallizer.
We have the know-how in working with different products in the pharmaceutical industry. Our reactors can be mobile or stationary, depending on their volume. Mobile reactors are usually up to 1000 liters and are installed on a wheel ram so they can easily be transported withing the production facility. Stationary reactors are usually over 1000 liters and can reach volumes, depending on clients specification.

When designing a bioreactor for the pharmaceutical  industry, our engineers and constructors comply with the requirements of GMP. And when constructing a vessel under pressure, higher than 0,5 bars, we offer sertification of all the used materials and the reactor.

Technical specification

Our company has the capability to offer the following features to our custom designed bioreactors:

  • A wide variety of fermentation technologies are available and will be evaluated to give the optimized solution for your application – dissolving and mixing of solids, chemical reactions, crystallization, polymerization and batch distillation 
  • Reactor designed especially for the product requirements and the needs of our clients
  • Bioreactor scheme, pharmaceutical drawing. Stainless steel, cGMP pharma. GMP, Good manufacturing practices.Designed to fit in your continuous production
  • Uninterrupted processes
  • Stainless steel parts(AISI304 and AISI316L) - heavy duty and robust parts
  • Parts within contact with the product from Stainless Steel AISI316L
  • A very high grade of energy efficiency
  • Modern control systems - touchscreen HMI, controlled by PLC with program storage, history and access control
  • Polished surface of all parts which come into contact with the product - to Ra<0,5µm
  • Designed and manufactured according to cGMP Pharma  - with sanitary welding seams and edges
  • Technical manual according to cGMP Pharma
  • CE marking where required

This is how we do it

At Inter Engineering, we aim to identify your needs from your perspective. You’ll have the opportunity to be involved in the design process from the very beginning and will be kept in the loop with a regular report on the progress of your project. We operate a design review process for you to approve the concept and technical detail at multiple stages throughout the project to ensure that what we build fits your expectations, and your business.

For more complex equipment, we may construct a scaled prototype in order to conduct development and testing work. Using test samples, ideally of your product, we can optimize the parameters of the fermentation process to give the best results for your production line.

In Inter Engineering 10 we do not offer simply manufacturing. We offer the complete solution - design, manufacturing, software, installation, proper documentation for validation, training, and after-sales service and maintenance. Also we offer long-term warranty(if exploited correctly) with options for up to 2, 3 or 5 years. For more information do not hesitate to contact our Trade Department